Spring Commissioning – Cruising World https://www.cruisingworld.com Cruising World is your go-to site and magazine for the best sailboat reviews, liveaboard sailing tips, chartering tips, sailing gear reviews and more. Thu, 28 Aug 2025 16:27:47 +0000 en-US hourly 1 https://wordpress.org/?v=6.9 https://www.cruisingworld.com/wp-content/uploads/2021/09/favicon-crw-1.png Spring Commissioning – Cruising World https://www.cruisingworld.com 32 32 How to De-Winterize Your Diesel Engine for Spring Sailing https://www.cruisingworld.com/how-to/dewinterize-diesel-engine-for-spring-sailing/ Sat, 17 May 2025 15:00:00 +0000 https://www.cruisingworld.com/?p=59614 Bring your diesel back to life with this step-by-step spring checklist to ensure reliable starts and a trouble-free season.

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Diesel Engine
You can prep your diesel engine for the season with a thorough checklist and a little patience. uwe/stock.adobe.com

Preparing your diesel engine for the upcoming season is a task not to be feared, as long as you follow a thorough checklist and take your time to ensure that each step is completed correctly. Here’s a guide to help you navigate the basics of the de-winterization process, and to ensure reliable performance and optimal engine health throughout the sailing season.

1. Inspect the Engine Compartment

Start by looking for any signs of damage, leaks or corrosion that may have occurred during the winter months. Check all hoses, belts and connections for cracks, wear or deterioration, and replace any damaged components as needed.

2. Change the Engine Oil and Filter

Drain the old engine oil and replace it with fresh, high-quality diesel-engine oil of the recommended grade. Also, replace the oil filter to ensure optimal engine performance and lubrication during the upcoming sailing season.

3. Check the Fuel System

Look for signs of contamination or water buildup that may have occurred during storage. Drain any water or sediment from the fuel tank, and replace the fuel filters to ensure clean fuel flow to the engine.

4. Inspect the Cooling System

Check the coolant level, and top off the coolant if necessary. Inspect hoses, clamps and connections for leaks or damage. Ensure that the raw-water intake and cooling system are free from debris or blockages that could affect engine cooling.

5. Inspect and Test the Batteries

Check the condition of the batteries, and clean the terminals to ensure good electrical connections. Charge the batteries fully. Test them to ensure that they are holding a charge and are capable of starting the engine reliably.

6. Prelubricate the Engine

Before starting the engine for the first time after winter storage, manually turn the crankshaft a few times using a wrench or socket. This helps circulate oil throughout the engine and prevents dry starts, reducing wear on engine components.

7. Start the Engine and Monitor It

Once everything is inspected, cleaned and prepared, start the engine, and let it run at idle for a few minutes to ensure proper oil circulation and fuel flow. Watch the engine gauges for abnormalities, and listen for unusual noises or vibrations that might indicate issues.

8. Do a Test Run

Take the boat out for a short ride to ensure that the engine is running smoothly and performing as expected. Monitor the engine temperature, oil pressure and other vital parameters, and address any issues immediately.

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Steer Clear of Trouble: A Spring Steering Checkup https://www.cruisingworld.com/how-to/spring-steering-checkup/ Wed, 02 Apr 2025 16:13:30 +0000 https://www.cruisingworld.com/?p=58842 Before heading offshore, it’s important to inspect your steering system for wear, corrosion and proper function.

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Man steering a sailboat
A large-diameter wheel and a well-maintained steering system deliver a fingertip feel. Ralph Naranjo

A friend once said that the most reliable steering wheel is a tiller, but we live in an era when wheel steering prevails. Today, two rudders and two wheels have become de rigueur, with more linkage and points where corrosion and wear can become a problem.

Losing steering might not be as bad as losing the ­rudder itself. Both result in an immediate loss of control, but the steering is usually easier to remedy. Most designers and naval architects build in an ability to insert an emergency tiller and operate the rudder even if a cable has snapped, or if the linkage fails. (A broken rudder or rudder stock is another story for a future column.)

tubular rudder linkage clearance
Check the tubular rudder linkage clearance and look for chafe. Ralph Naranjo

Chain-, wire-, pulley- and quadrant-type steering systems have proved reliable and relatively easy to service. They are referred to as a pull-pull design that converts rotary motion at the wheel into tension on one cable while the other is slackened. Components include securely fastened idlers and sheaves (pulleys) that route the wire or fiber cable from the helm to a quadrant that’s securely affixed to the rudder. 

Another version of the cable system incorporates a dual-­action single cable housed in a conduit. This system provides push and pull via a single cable. The push mode is less efficient, and the condition of the cable inside the conduit is hard to monitor. The system might be adequate for smaller sailboats, but aboard larger boats, especially those with higher-torque steering demands, this system is less desirable. 

steering lever
Inspect from the steering lever to the rudder stock junction. Ralph Naranjo

Rod- or tub-linkage steering has also become a popular way to transfer the push-pull energy needed for rudder control. But in some cases, components are hard to inspect. Many of these units have relatively small gear assemblies that reside just beneath the compass on the pedestal. These systems transmit the energy derived from turning the wheel via a gear mounted on the wheel’s spindle. A large-diameter tube runs the length of the pedestal, delivering torque to the cranklike lever at the bottom of the pedestal. Over time, the bearings that the tube relies on can corrode, and in some cases, teeth on the upper gear can break. Check your owner’s manual for the recommended maintenance.

radial drive
Note any cables linked to the radial drive and the autopilot ram’s separate lever. Ralph Naranjo

Full-size geared systems have been around for a long time and are usually associated with rack-and-pinion gears installed in a box over the head of the rudder stock. These antique systems are seen less and less often. The steering-wheel shaft is attached to a spoked wheel on one end and the pinion gear at the other end. The rack is attached directly to the rudder stock.

A modern torque-type steering system mimics a miniaturized automotive differential unit and is capable of transmitting rotary energy from a center cockpit sailboat’s steering wheel to the rudders aft. Lewmar’s Mamba system is a good example of this type of steering.

Hydraulic steering systems are more often seen on powerboats. The steering wheel is linked to a hydraulic pump and hose system that sends hydraulic fluid to a dual-action hydraulic ram. More-complex systems incorporate a power-­assist electrical pump, but these designs lack the feedback that a cable- or rod-linkage system provides and are less often seen on sailboats.

ball-joint connection to the steering lever
Inspect the ball-joint connection to the steering lever. Ralph Naranjo

During spring commissioning, steering-system scrutiny should include a careful hunt for signs of corrosion and wear. Trace from the wheel to the rudder. Rotating the wheel should be a smooth glide from side to side. Check for wheel-spindle bushing wear (excess wobble). This is also a good time to recall when the sprocket gear and chain, or the drum and fiber cable, was last inspected. It should be done every few years or before a long passage. 

Losing steering might not be as bad as losing the rudder itself. Both result in an immediate loss of control, but the steering is usually easier to remedy. A broken rudder is another story.

Next comes a close look at the wire, fiber cable, rod links, or gearboxes and torsion tubes that deliver the energy from the helmsperson to quadrants. Using a flashlight, look for signs of wear at cable turning points and linkage junctions. Jot down or voice-record indications of wear such metallic residue, excess corrosion, and broken strands in a steering cable. Slide a cotton or nylon cloth along the 7×19 SS steering cable to detect broken strands. Double-check points where the wire passes over a sheave and where it has been terminated with a thimble and Nicopress fitting, swage, or other ­mechanical terminal. 

Larger cruising catamarans often have ­inside and on-deck steering stations, along with powerful autopilots. Ralph Naranjo

The rudder linkage aboard a ­catamaran spans nearly the full beam of the ­vessel. As part of an annual inspection, a crew should include full lock-to-lock steering-wheel rotation and note how the rudder linkage behaves. Check for any sign of chafe or contact with other components in the lazarettes. Aboard monohulls and multihulls alike, make sure the rudder stops are functional. They endure significant impact loads when the wheel is allowed to spin freely while powering astern. When damaged, they can allow excessive rudder angle that can be harmful to autopilot linkage and the steering system itself.

All too often, the emergency tiller remains a forgotten appendage. Its true value is most appreciated by those halfway across an ocean who discover that the steering wheel spins like a roulette wheel while the boat has a mind of its own. A worthy emergency tiller is one that can be quickly and firmly affixed to the head of the rudder stock. It allows the person steering to have a long enough tiller handle to make hours on the helm feasible. 

And those with a servo pendulum self-steering vane will discover how much better their boat self-steers when the vane is connected to the tiller rather than the wheel.


Where To Start

When it comes to steering hardware, Edson had its oar in the water quite early. For more than 100 years, it has remained a key player in the manufacture of sailboat steering hardware. Its chain-and-wire system includes well-engineered idlers and sheaves. The geared CD-i solid link system also affords good feedback. Edson also offers a pull-pull twin conduit system that solves the problem of single-conduit push-pull systems. Edson designs, manufactures, and stocks top-quality components such as machined bronze quadrants, pedestals, and bulkhead mounts. Custom work includes clutched multigear steering and electronic power-assist systems that meet the needs of large cruisers and superyachts. § Lewmar offers several popular steering systems branded as Constellation, Cobra and Mamba. The first is a chain-and-cable system seen on many small to midsize cruising boats.

The Cobra system utilizes a gear-to-gear right-angle drive in the top part of the pedestal to redirect torque to the base of the pedestal. Solid linkage replaces wire cable, delivering the steering force to the lever arm attached to the rudder stock. Lewmar’s Mamba drive employs a small gearbox and reduction gear to actuate a torque tube assembly. The company also provides autopilot drive motors that have been designed as a component for each of their steering products.

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How To Prioritize Your Sailboat’s Spring Checklist https://www.cruisingworld.com/how-to/prioritize-sailboat-spring-checklist/ Thu, 11 Apr 2024 13:57:22 +0000 https://www.cruisingworld.com/?p=52509 The smartest way to handle annual commissioning is to focus on one goal: Make the boat ready to float.

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The author on the mast
Safety techniques for going aloft vary from rigger to rigger. Most agree that a climbing harness is better than a boatswain’s chair. Ralph Navarjo

A countdown begins as soon as your boat’s seasonal launch date is set. The more experienced the sailor, the earlier it starts. For months before the first flowers bloom in springtime, sailors tackle major projects by rolling up their sleeves and hiring pros for installations, major engine work, and complex upgrades. The bottom is painted, and the operational checks are completed to make sure everything is in good working order. 

Those are the key elements of a true spring commissioning—not adding an electronics network or deciding that the rudder needs replacing. It’s equally inappropriate to use this time only for cosmetic restoration. 

Instead, spring commissioning should focus on ­ensuring systems reliability and seaworthiness. Varnishing the coamings and handrails can be shifted to the post-launch project list, but replacing a corroded, leaking through-hull fitting or a worn-out cutlass bearing must take precedence. 

Bottom Paint

Bottom painting is synonymous with spring—at least for saltwater sailors who haul their boats each fall. Hopefully, the pressure washdown cleared away the fauna and flora, and the remaining bottom paint is well-adhered. If so, paint prep involves a minor amount of scuff sanding, which can be done the old-fashioned way: hand-sanding with 80-grit sandpaper. 

This can be an arduous task, even with the whole crew participating. It’s ideal to rent a vacuum-extraction random orbital sander. This tool will maximize labor efficiency and minimize the airborne dust plume. In many parts of the country, drop cloths or full matting beneath boats is mandatory. 

When it comes to working with antifouling coatings, keep the old paint residue, as well as the new coating chemistry, off your skin and out of your respiratory system. Gloves, coveralls, a hat and eye ­protection will go a long way. 

Masking up is another priority. Disposable particle filter masks must fit facial contours, and it’s important to swap old masks for new ones regularly. Paint companies usually provide helpful details in their literature. In most cases, volatile solvents are the major concern. Avoid painting in confined spaces such as under a tented hull.

Paint selection depends on where you sail and how much of the year your boat spends in the water. For eco-friendly biocides, progress has been made in formulating super-slick coatings and paints that slough off along with the critters. In warm marine environments, Bryozoa have become a major bane to sailors. Some less-toxic bottom paints work on fast-planing powerboats, but slower-cruising sailboats are best served by hard or soft ablative coatings.        

Unfortunately, more and more boatyards are prohibiting DIY bottom work. Some yards provide hauling and blocking, and still let clients immerse themselves in the DIY tradition. At ­other yards, make sure to get a firm quote for what the yard will do, what paint will be used, and the number of coats. Also seek out feedback from friends who have used the service. 

Topsides

Gelcoat is an unsung hero in ­fiberglass-boat building. It can ­weather a decade of abuse from the ­elements with a minimal amount of maintenance. Fastidious ­sailors use ­compounds, polishes and waxes to further extend the gelcoat’s life span. 

At its core, gelcoat is a specialized resin that’s sprayed onto the hull mold. As the polymerization process unfolds, solvents leave the gelcoat via the inner surface (the side farthest from the mold). This process ensures that the layer against the mold develops into a glossy, much-less-porous stain-resistant outer skin. 

Excessive use of overly abrasive ­compounds removes too much of this hard outer layer. A good way to renew gelcoat gloss is to begin with a freshwater wash to dislodge loose grit. Follow up with a sponge, soft mop, or other ­nonabrasive scrub with a mild boat soap or dish detergent. The goal is to clean away grit without resorting to scrub pads and harsher detergents. 

Once this initial washdown is ­complete, note where the challenges lie. If there are rust stains, don’t attempt to scrub them away. Instead, use an oxalic acid gel to remove the rust stains chemically. In areas that appear greasy and sticky, try hot water with boat-washing detergent. If necessary, use Goo Gone, followed by a wash and rinse.

Newer gelcoats respond well to ­nonabrasive gloss-restoration products. For the first few years, waxing and buffing after a thorough washing is all it takes. If you use a power buffer, avoid high rpm rotation that can overheat and damage the gelcoat. 

The longer you can avoid the use of abrasive compounds, the better, but the day will come when oxidation leaves the gelcoat chalky, and the next step is to compound the surface with as fine a grit as will do the job. This restorative effort results in a satin-finish look. 

Eventually, the oxidation and ­compounding cycle removes too much gelcoat, necessitating a topside face-lift, usually in the form of a linear polyurethane paint job. 

Rigs and Rigging

Before there were Travelifts and Brownell boat stands, sailboat storage involved stepping and unstepping the mast annually. The cost savings of mast-stepped storage is significant, but spars and rigging do not always get the scrutiny they deserve. This is why the spring-­commissioning agenda should include a top-down rig and rigging inspection. 

Going aloft safely involves techniques that vary from rigger to rigger. Most agree that a climbing harness is better than a boatswain’s chair and that the skill of the crew handling the halyards on deck is important.

Spring commissioning should focus on ensuring systems reliability and seaworthiness—not adding an electronics network or replacing a rudder. 

Focus on components that hold up the mast, and on the running rigging used to set, furl and trim sails. Most inspections start at the masthead and work their way down to the deck. The process includes scrutiny of cotter and clevis pins, and a search for chafe and corrosion around halyard sheaves. 

Also look for halyard wear, especially near the roller-furling headsail’s top swivel. While aloft, test the navigation lights and wind instruments. 

During your slow descent, take a close look at spreaders and their ­mast-mounting hardware. This quick rig check is not as revealing as an ­unstepped-mast inspection would be, but it does offer a chance to catch and remedy potentially serious problems. 

Overall, a successful spring ­commissioning means there’s no water accumulating in the bilge, the helm is responsive, and a dozen or so other key operational attributes continue to ­function as designed.

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How to Protect Your Spars from Corrosion https://www.cruisingworld.com/how-to/how-to-protect-your-spars-from-corrosion/ Fri, 29 Mar 2024 18:09:22 +0000 https://www.cruisingworld.com/?p=52361 Poultice corrosion can lead to costly repairs if it’s not caught and remedied quickly. Here's how the pros do it.

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poultice corrosion on a boat
As unsightly as the blister is, the poultice corrosion beneath it is worse. Courtesy Steve D’Antonio

Your vessel’s spars undergo a constant torture test, almost from the day they are stepped. They are compressed and tensioned, exposed to cyclical loading, and battered by sunlight, salt spray, rain and potentially extreme temperature variations. It’s a wonder they hold up for as long as they do.

Most spars are made from aluminum alloy, typically 6061 series. Its strength-to-weight ratio, durability and corrosion resistance make it well-suited to the task. When exposed to the atmosphere, it immediately develops an invisible yet tough aluminum-oxide coating, which slows the corrosion process to a veritable crawl, provided a few criteria are achieved. Chief ­among these is near-­continuous exposure to ­oxygen. Herein lies the problem for spars that are painted.  

Aluminum is subject to a type of corrosion called poultice when it is exposed to water (typically, stagnant) that’s oxygen-depleted. When aluminum is painted, its surface no longer has access to oxygen. This prevents the formation of corrosion-preventive film. 

However, because the paint also excludes water—a necessary element in the poultice corrosion process—the aluminum remains corrosion-free.   

The challenge arises in maintaining a contiguous coating of paint. Wherever there is a breach, water can enter, setting in motion the poultice corrosion demon.  

Because spars are filled with holes, fittings and fasteners, and are subject to chafe and the occasional impact, maintaining this contiguous coating can be challenging.  

With nearly all painted spars, and with virtually all other painted aluminum deck components, poultice corrosion begins at hardware and fastener installations. By virtue of the installation itself, the paint coating is invariably fractured. Once water migrates beneath the paint, it interacts with the oxygen-deprived aluminum, generating an aluminum hydroxide blister. Beneath that blister, you will find a ­powdery (if the water has drained away) or gooey and whitish substance. Unchecked, it will cause the aluminum surface to waste away, leaving behind indentations or pits, ultimately compromising the integrity of the structure and leading to failure.

Corrosion
Paint failures and corrosion adjacent to hardware installations make the connection impossible to ignore. Courtesy Steve D’Antonio

Poultice corrosion can be exacerbated if the paint breach is covered with a material that retains water. A classic location for this scenario is beneath spreader boots, where coatings are often fractured by standing rigging. The damage, even if to paint alone, can be costly to repair. 

I’ve also learned that spar poultice corrosion is relatively easy to prevent. First, wherever possible, avoid damage to paint. When it does occur, touch it up as quickly as possible. 

Because spars are filled with holes, fittings and fasteners, and are subject to chafe and the occasional impact, maintaining this contiguous coating can be challenging.

Second, make certain that every fastener and hardware flange that contacts the spar’s painted surface is thoroughly bedded in polyurethane or polysulfide bedding compound. While this does not prevent the paint breach, it does immediately fill it, preventing water from entering.

 Note that compounds are available for use on the threads of stainless fasteners that are screwed into aluminum substrates. While those are valuable in preventing galvanic corrosion and fastener seizure, they do not address the paint breach issue specifically, and they are not suitable for bedding of flanged components such as padeyes, winches, steps and antenna bases.  

Using sealant for corrosion prevention
For prevention, bed all hardware and fasteners with sealant. Courtesy Steve D’Antonio

Maintain coating integrity by bedding all hardware and fasteners, and you will keep your painted spars free of unsightly blisters while eliminating most poultice corrosion.

Steve D’Antonio offers services for boat owners through Steve D’Antonio Marine Consulting

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How to Rig Everything in Your Favor https://www.cruisingworld.com/how-to/how-to-rig-everything-in-your-favor/ Fri, 22 Mar 2024 16:26:29 +0000 https://www.cruisingworld.com/?p=52274 Learning how to inspect for small rigging problems can stop them from becoming bigger ones after you’ve left the dock.

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Jamie Gifford
Jamie Gifford tweaks the cap-shroud tension on his Stevens 47, Totem, “on break” during a recent weeklong passage off Mexico. Behan Gifford

As sailboat races go, the first Wednesday-night race of the season was off to a cracking start. Our crew maneuvered ungracefully prestart, and we were sloppy tacking aboard the J/35, but our winter fog lifted as we beat toward the windward mark. 

Then the sailing therapy abruptly ended with a crash. 

As dismastings go, this one was uncomplicated. The windward cap shroud failed at the upper T fitting. What had been installed by a rigger the week before became a mess of wires, crumpled aluminum, and torn Kevlar. I was a sailmaker at the time, and my takeaway was clear: Never trust riggers.

Two decades later, I was aloft on our Stevens 47, Totem, to inspect newly fabricated and installed standing rigging. All was fine up to the second spreader, where I found several missing cotter pins. The memory of the dismasting came to mind. Our dream of sailing to the South Pacific with three young children suddenly felt riskier. We had hired the best rigger around, but the entire project was a fraught with mistakes and delays. A couple of bucks’ worth of missing parts could’ve toppled the mast, our dream and our safety.

Boat cable
Look, ma, no cotter pins. Behan Gifford

Most sailors don’t think it’s necessary to inspect a rigger’s work, just as most drivers never inspect a car’s engine before driving away from a mechanic’s repair shop. But there is a difference. If a car repair is faulty, resources are nearby. Rigging problems at sea can be complicated, and there’s not usually an expert rigger around the corner. 

To prove reliability, you have to own it—really own responsibility for the condition of rigging, steering cables, through-hull fittings and more. This can feel daunting because it’s technical. 

For beginners, forget about rigging terminology and engineering. Also, don’t focus on finding cracked wire strands or fittings. That’s not to say ignore them if you find them, but cracked metal is a late discovery, well past safe limits. Instead, learn to spot clues that indicate early stages of a problem. 

For instance, look for rust on stainless steel and for corrosion on aluminum. Question why a line is getting harder and harder to pull. Sight up the mast while sailing to see if the mast profiles look smooth or lumpy, stable or dynamically bouncing. Look from side to side and from front to back. Note how slack the leeward shrouds are while sailing in different windspeeds. And get to the chainplate behind your bookshelf to look for water stains, especially rusty water stains that trail downward. 

These are all clues to potential problems. You don’t have to know the solution, but rigging failures happen mostly because nobody identified the clues.

Rigging Inspection Tips

Stainless steel should be shiny with a smooth, fluid look. Being rough, dull, splotchy or striated might indicate lower-quality metal, or it can mean that the metal has changed properties from age or use. Stainless steel is least effective at resisting rust when its surface is frequently abraded, such as a clevis pin securing the articulating parts of a boom gooseneck. This is also the case when the surface is deprived of the oxygen necessary to form a protective layer, such as bolts passing through a chainplate and bulkhead. 

Have a 10x loupe to amplify what you cannot see well enough with eyes alone. Look for general surface smoothness, pitting and cracks. Light-orange rust is probably superficial, and is easily cleaned with white vinegar and a rag. Darker red and brown rust can indicate failing or failed metal. 

Does the rust have a pronounced line or edge? This could be a crack, even if it’s not opened up yet. Photograph the area to note the date and condition. Then clean away the rust to assess surface problems. If rust reforms in the same areas within several weeks, the metal is not right and needs further attention.

Additional checks for rigging wire include looking for uneven gaps between the wire strands. Run your hand over the wire, feeling for any strands that are slightly raised. These can be broken strands, which might be hidden inside a swage fitting.

stripped steering cables
Steering cables might be out of sight, but they should never be out of mind. Behan Gifford

Understanding Alignment

Another thing to consider is alignment. It’s the relationship between the direction of a rigging load (force) and the orientation of the rigging component meant to carry that load.

Take a pencil, grasp each end, and try to pull the pencil apart. You probably can’t. Now secure half the pencil length to a table, with the other half extending past the edge. Push down on the overhanging end. It breaks easily. 

The pencil is surprisingly strong when load is parallel to the length of the pencil. The more misaligned the load is to the length, the easier it is to break the pencil. 

It’s the same concept with rigging. Chainplates should be shaped and oriented to transfer load down the length of the metal and into the bulkhead. If the chainplate has an angle out of alignment with the shroud, then the metal flexes to pull it straight if there is enough load. The more it flexes, the weaker and more brittle the chainplate gets. 

This was the cause of our J/35 dismasting. The T fitting at the top of the shroud was set incorrectly in the mast slot. The forced misalignment was too much for the metal, and it failed.

The most common misalignment I see on rigging is with toggles—the U-shaped linkage used at the bottom of every turnbuckle and numerous other parts of standing rigging. A toggle fitted over a chainplate is often wider than the chainplate. There is room enough that the toggle slides, so one side is against the chainplate. The other side, with a gap between it and the chainplate, is misaligned to the load. The rounded-end portion of the toggle (the bottom of the U) is stressed and flexed, ever so slightly. This cycle loading, coupled with the metal pieces scraping against each other and no oxygen, is a recipe for trouble. 

Where the surfaces come together is a good place to look for dark-red or brown rust on the toggle. This misalignment is easily corrected by adding a few bucks’ worth of nylon washers to keep the chainplate centered within the U of the toggle.

A Sad, Common Tale

headstay
A misaligned and stressed toggle linking the headstay to the bowsprit cransiron. Behan Gifford

We did sail Totem to the South Pacific in 2010. In one year sailing between Mexico and Australia, I counted 15 boats that had dismasted along the way, and a few near dismastings. One occurred on friends’ Tayana 52 after the headstay chainplate sheared off at deck level on passage to remote Suwarrow in the Cook Islands. 

Their chainplate was ­oriented fore and aft. After years of sailing with the wind force in the genoa pushing the headstay side to side, imperceptible flexing in the chainplate without ­structural support to counter the misaligned force weakened the metal to the point of breaking. 

Fortunately, in that case, the inner forestay and a downwind sailing angle (where forces pushing the mast forward create less load on the headstay) were enough to support the mast through the midnight fire drill to reduce sail and destress the rigging. But the lesson remains the same: Try to spot and fix these problems before they reach this point.

As I write this, Totem is nearly ready to sail west across the Pacific Ocean again. Our 30-month refit has left much of Totem new, except the mast, which is original at 42 years old. The standing rigging is only four years young, but I’ll be aloft with my 10x loupe regularly in hopes of keeping the trip uncomplicated, as ocean crossings go.

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How To De-Winterize Your Diesel Engine https://www.cruisingworld.com/how-to/de-winterize-diesel-engine/ Fri, 09 Feb 2024 17:51:34 +0000 https://www.cruisingworld.com/?p=51782 Use this checklist to navigate the basics of the diesel de-winterization process this spring.

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Diesel engine for a boat
Having a spring maintenance program helps ensure your engine’s reliability and longevity, crucial for safe sailing in-season. Uwe/stock.adobe.com

Preparing your diesel engine for the upcoming season is a task not to be feared, as long as you follow a thorough checklist and take your time to ensure that each step is completed correctly. Here’s a guide to help you navigate the basics of the de-winterization process, and to ensure reliable performance and optimal engine health throughout the sailing season. 

1. Inspect the engine compartment. Start by looking for any signs of damage, leaks or corrosion that may have occurred during the winter months. Check all hoses, belts and connections for cracks, wear or deterioration, and replace any damaged components as needed.

2. Change the engine oil and filter. Drain the old engine oil and replace it with fresh, high-quality diesel-engine oil of the recommended grade. Also, replace the oil filter to ensure optimal engine performance and lubrication during the upcoming sailing season.

3. Check the fuel system. Look for signs of contamination or water buildup that may have occurred during storage. Drain any water or sediment from the fuel tank, and replace the fuel filters to ensure clean fuel flow to the engine.

4. Inspect the cooling system. Check the coolant level, and top off the coolant if necessary. Inspect hoses, clamps, and connections for leaks or damage. Ensure that the raw-water intake and cooling system are free from debris or blockages that could affect engine cooling.

5. Inspect and test the batteries. Check the condition of the batteries, and clean the terminals to ensure good electrical connections. Charge the batteries fully. Test them to ensure that they are holding a charge and are capable of starting the engine reliably.

6. Pre-lubricate the engine. Before starting the engine for the first time after winter storage, manually turn the crankshaft a few times using a wrench or socket. This helps circulate oil throughout the engine and prevents dry starts, reducing wear on engine components.

7. Start the engine and monitor it. Once everything is inspected, cleaned and prepared, start the engine, and let it run at idle for a few minutes to ensure proper oil circulation and fuel flow. Watch the engine gauges for abnormalities, and listen for unusual noises or vibrations that may indicate issues.

8. Do a test run. Take the boat out for a short ride to ensure that the engine is running smoothly and performing as expected. Monitor the engine temperature, oil pressure and other vital parameters, and address any issues immediately.

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How to Clean and Detail Your Boat Deck https://www.cruisingworld.com/detailing-your-deck/ Thu, 20 Apr 2017 22:52:52 +0000 https://www.cruisingworld.com/?p=43238 With the right tools and cleaners, you can scrub, polish, and protect your boat’s deck and canvas for a new season, or anytime.

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spring cleaning
With some specialized cleaning products for the deck, stainless and canvas, I was able to take Lyra from boatyard-grimy to sailing-season ready. Green Brett

Our Reliance 44 ketch, Lyra, was fresh out of a two-week stint in the boatyard for some much-needed TLC. With a new paint job, she looked fantastic — well, the hull did anyway. On deck, she was showing the effects of heavy use over the summer, followed by a journey south for the winter. Add in a layer of boatyard grit, and there was plenty to do to get her deck looking as good as the rest of her. With my project needs in mind, I headed to West Marine for some supplies and then got to work. If a nautical detail job is on your spring to-do list, here are the areas to concentrate on and some products that will make your boat shine.

Start with a Scrub

If there has ever been one simple thing that has made my boat chores easier, it’s a collapsible bucket. If you’re like me and could never justify the space of a regular bucket on board, this very compact one is a great option.

In addition to the bucket, you’ll need a deck brush with medium-stiffness bristles, a hose with spray nozzle, and your choice of deck cleaner. While dish soap will get the job done, it will likely also strip any wax you might have on the deck or cabin top. For Lyra‘s “spa day,” I chose Star brite’s Non-Skid Deck Cleaner with PTEF. It did the job well, and supposedly leaves a barrier to protect against dirt and UV rays. Rinse well and let the deck dry before moving on to the next step.

Clean the Slate

Once the deck is free of salt and dirt, it’s time to work on the details. I started with several annoying rust stains, and for this I tried Star brite’s Rust Stain Remover. The results were startling — especially since I didn’t realize how bad the stains were until they were gone. The product is easy to use: Just spray, leave it for a few minutes, then rinse, and repeat as needed. Stubborn spots might need a little scrub. There were no problems using the spray on Lyra’s painted or gelcoat deck surfaces (patch-test first if you are concerned), and it was a pleasant surprise to see how effective it was on the surrounding stainless as well (which made the polishing step much easier — more on that in a minute).

If your boat’s deck has any other stubborn stains, now is the time to tackle them. Black streaks, which are caused mainly by pollutants in rainwater, are simple to remove with a specialized product such as 3M Marine Black Streak Remover. FSR is another popular cleanser that works well on a variety of fiberglass stains, although you want to make sure that you use gloves when applying it and do a test area first.

Lyra‘s white dorade ­covers tend to get stained, and the easiest way I have found to clean them is with a Mr. Clean Magic Eraser (the ­erasers are handy for many other ­cleaning applications aboard as well). When the dorades need a deeper clean, I’ve found that a little bit of Soft Scrub will do the trick.

spring cleaning
A few sprays of ­rust-stain remover took away all of the discoloration. I followed up that step with a quick polish of the stainless, and Lyra’s foredeck has never looked better. Green Brett

Stainless Love

If there’s one deck project that’s worth keeping up with, it’s the stainless. Lifeline stanchions, bow and stern railings, anchor rollers and all your deck hardware have critical jobs to play on board, and inspecting them closely while you’re polishing them can reveal concerns, such as cracks or problematic corrosion. What product to use is really a matter of personal preference; my current choice is Collinite No. 850 Metal Wax. I find that it gets the stains off relatively easily, and the results last a while. I’ve also had good luck with Nevr-Dull, which comes preloaded on a cotton wadding cloth, and Spotless Stainless, which you brush on and rinse off. Whichever you choose, follow the instructions carefully, and use clean rags to wipe off the product.

Protect the Protection

Biminis, dodgers and sail covers protect crew and gear from the ravages of exposure to sun, salt water and inclement weather. Eventually the elements will start to wear down the fabric, and depending on where you cruise, this could happen faster than you’d expect. Like many cruising boats, Lyra‘s canvas work is all Sunbrella fabric, and taking care of it is straightforward. Whenever I have access to a hose, I give the bimini and dodger a good freshwater rinse to get the salt off. Any spots are dealt with using a soft brush and a mild soap-and-water ­solution (I like Woolite, but dish soap works as well). Allow to ­air-dry, and that’s it! A couple of times a year, or as needed, I spray the canvas with 303 Fabric Guard, a ­product that restores the fabric’s water and stain repellency.

For the clear vinyl panels on the dodger, I use IMAR Strataglass Protective Cleaner as needed to keep them clean and flexible, and to protect the material from UV damage. If you’re going to be leaving the boat for a few days or more, it’s a good idea to either cover the clear panels or put them in the cabin.

As I quickly discovered during Lyra‘s deck-detailing day, one project easily leads to another. While there are now new items on my to-do list (waxing the cockpit and cabin-top gelcoat, cleaning the cockpit sole teak grate) at least now all the remnants of boatyard grime are gone, the stainless is shiny, and the dodger is dry. Now it’s time to go sailing!

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